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AIChE CCPSC Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Regulatory Compliance and Auditing | 5-10% | - Process Safety Auditing Techniques - OSHA PSM Requirements - International Process Safety Standards - EPA RMP Regulations - Compliance Verification Methods |
| Emergency Planning and Response | 5-10% | - Containment and Mitigation Barriers - Safety Instrumented Systems (SIS) - Inherently Safer Design Principles - Emergency Response Planning |
| Process Safety Engineering Fundamentals | 15-20% | - Equipment Design and Integrity - Fire and Explosion Dynamics - Thermodynamics and Reaction Hazards - Chemical Process Safety Fundamentals - Toxicology and Exposure Assessment |
| Management of Change (MOC) | 8-12% | - Temporary vs. Permanent Changes - Personnel and Organizational Changes - Technical Review and Risk Assessment - MOC Process Requirements |
| Incident Investigation and Learning | 10-15% | - Root Cause Analysis Methods - Incident Classification and Severity - Trending and Performance Metrics - Investigation Report Development - Lessons Learned and Knowledge Management |
| Operating Procedures and Practices | 10-15% | - Operations Training and Competency - Safe Work Practices - Standard Operating Procedures (SOPs) - Permit-to-Work Systems - Startup and Shutdown Procedures |
| Process Safety Management Systems | 15-20% | - Elements of PSM Systems - Policy and Strategic Planning - Continuous Improvement Frameworks - Management Leadership and Commitment |
| Risk Assessment and Analysis | 20-25% | - Bow-Tie Analysis - Quantitative Risk Assessment (QRA) - Hazard Identification (HAZID) - Event Tree Analysis (ETA) - Fault Tree Analysis (FTA) - Hazard and Operability Analysis (HAZOP) - Layer of Protection Analysis (LOPA) |
AIChE CCPS Process Safety Professional Certification Sample Questions:
Question 1
What is it called when a process operates outside of documented standard operating limits?
A. Emergency Response
B. Transient Operation
C. Consequences of Deviation
D. Abnormal Operations
Question 2
Which of the following are evidence that good workforce involvement exists at a facility? (Select all that apply)
A. Operators are consulted on the content of training programs
B. Operators are disciplined for not following procedures
C. Operators are expected to report minor process safety incidents
D. Operators participate on incident investigation teams
E. Operators are always included on PHA teams
Question 3
A line is provided for adding a chemical to a reactor to quench the reaction. The line has an automatic valve which is designed to open when reactor temperature exceeds the High-High limit. Which of the items are key parts of the ITPM (Inspection, Testing, and Preventive Maintenance) requirements for the valve? (Select all that apply)
A. Valve must be functionally tested to ensure that it opens quickly enough to quench the reaction
B. Valve must be designed to open quickly enough to quench the reaction
C. Valve must be designed to fail open
D. Valve and its control system must be inspected and tested with sufficient frequency to confirm that it will reliably open when required
Question 4
The following groups may provide information required for the Process Knowledge Management element (select all that apply)
A. Process equipment vendors
B. Local emergency responders
C. Corporate research and development function
D. External engineering firms
Question 5
A facility has implemented a program of tracking the rate of submittals of process safety related employee suggestions. Which Risk Based Process Safety element does this program demonstrate?
A. Workforce Involvement
B. Management of Change
C. Operating Procedures
D. Hazard Identification and Risk Analysis
Solutions:
| Question 1 Answer: D | Question 2 Answer: A,C,D,E | Question 3 Answer: A,D | Question 4 Answer: A,C,D | Question 5 Answer: A |
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