Exam Code: CQI
Exam Name: ASQ Certified Quality Inspector
Certification Provider: ASQ
Corresponding Certification: ASQ Certification
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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Metrology26%- Special Measurement Equipment
  • 1. Hardness testers
  • 2. Coordinate Measuring Machines (CMM)
  • 3. Optical comparators (shadow graphs)
  • 4. Thread measuring wires
  • 5. Surface plates and height standards
- Calibration
  • 1. Calibration systems and schedules
  • 2. Traceability to national standards (NIST)
  • 3. Out-of-calibration procedures
- Measurement Techniques
  • 1. Surface finish measurement
  • 2. Angular measurement
  • 3. Linear and dimensional measurement
  • 4. Thread measurement
  • 5. Gauge R&R (Repeatability and Reproducibility)
- Common Measurement Tools
  • 1. Dial indicators
  • 2. Calipers (dial, digital, vernier)
  • 3. Height gauges
  • 4. Micrometers (outside, inside, depth)
  • 5. Pin gauges, thread gauges, ring gauges
  • 6. Gauge blocks
Inspection and Test33%- Sampling
  • 1. Sampling concepts (lot, sample size)
  • 2. AQL (Acceptable Quality Level)
  • 3. OC curves
  • 4. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
- Blueprint Reading
  • 1. Dimensioning and tolerancing (GD&T basics)
  • 2. Symbols and abbreviations
  • 3. Material and finish specifications
  • 4. Drawing types and views
- Inspection Planning and Processes
  • 1. First Article Inspection (FAI)
  • 2. Final Inspection
  • 3. Receiving Inspection
  • 4. In-Process Inspection (IPI)
- Nondestructive Testing (NDT)
  • 1. Liquid penetrant testing
  • 2. Visual inspection
  • 3. Magnetic particle testing
Technical Mathematics19%- Trigonometry
  • 1. Trigonometric functions (sine, cosine, tangent)
  • 2. Right triangle solutions
  • 3. Pythagorean theorem
- Measurement Systems
  • 1. Unit conversions
  • 2. Metric (SI) and Imperial (U.S. Customary) units
- Geometry
  • 1. Coordinate systems (polar, Cartesian)
  • 2. Properties of circles, angles, and triangles
  • 3. Area, volume, and perimeter calculations
- Basic Shop Math
  • 1. Fractions, decimals, and percentages
  • 2. Order of operations
  • 3. Arithmetic operations (addition, subtraction, multiplication, division)
- Algebra
  • 1. Ratio and proportion
  • 2. Linear equations
  • 3. Transposition of formulas
Quality Assurance22%- Root Cause Analysis and Corrective Action
  • 1. 5 Whys, Fishbone diagrams
  • 2. Material Review Board (MRB)
  • 3. Nonconforming product control
  • 4. Corrective and Preventive Actions (CAPA)
- Statistical Process Control (SPC)
  • 1. Control charts (X-bar, R, p, c charts)
  • 2. Process capability (Cp, Cpk)
  • 3. Variables and attributes data
- Quality Basics
  • 1. Customer-supplier relations
  • 2. Cost of quality (prevention, appraisal, failure)
  • 3. Quality management systems (ISO 9001 overview)
- Quality Audits and Documentation
  • 1. Audit types (internal, external, product, process)
  • 2. Document control
  • 3. Record keeping and traceability

ASQ Certified Quality Inspector Sample Questions:

Question 1

A part must not be deformed when it is pressed together between two other parts. The inspector will test its ability to endure this pressure by using which of the following tests?
Response:

A. Force
B. Torque
C. Tension
D. Compression


Question 2

A rectangle has dimensions 35/8 inches and 63/4 inches. Find the perimeter of the rectangle.
Response:

A. 99 1/4
B. 20 3/4
C. 28 3/8
D. 21 7/8


Question 3

The p, np, u, and c control charts are referred to as:
Response:

A. Maintenance charts
B. Attribute charts
C. Measurement charts
D. Variables charts


Question 4

Which of the following diagrams assists in identifying interrelationships?
Response:

A. Fault Tree Diagram
B. Cause and Effect Diagram
C. Pareto Diagram
D. Scatter Diagram


Question 5

What is the scientific notation for 33,885.25?
Response:

A. 3.388525 x 10-4
B. 3.388525 x 104
C. -3.388525 x 104
D. -3.388525 x 10-4


Solutions:

Question 1
Answer: D
Question 2
Answer: B
Question 3
Answer: B
Question 4
Answer: B
Question 5
Answer: B

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